How to Reduce the carbon black powder grinding machine Power Consumption?

carbon black powder grinding machine plays an important part in carbon black powder production industry. But it has one serious problem---it is well known that carbon black powder grinding machine consume energy seriously, especially the electric power. And this problem directly affects the final profit. So the methods about how to reduce the carbon black powder grinding machine power consumption are more and more popular.
How to Reduce the carbon black powder grinding machine Power Consumption?

To solve this problem, we can pay attention to three factors: motor, carbon black powder grinding machine and operation.

1. Select suitable carbon black powder grinding machine motor
Most of carbon black powder grinding machine use asynchronous motors, this kind of motors have two shortages. At one side, it cannot use variable frequency speed regulation, so it is not very economic. At another side, magnetizing electricity-current is provided by electric net, so the PF (power factor) is quite low and the electric power waste a lot. If it is possible, investors can choose advanced electric motor, the production cost will be obviously reduced if the PF can reach 0.99.

2. Operate carbon black powder grinding machine in scientific way
Because carbon black powder grinding machine is driven by electric motor, transmission devices consume lots of energy. Reducing the transmission consumption is very important. Usually, we suggest operators strictly obey the operation manual when they install carbon black Raymond Mill. Also, new technology has been used in carbon black Raymond Mill. Operators could consult manufacturers whether it is able to refit some parts. For example, the new scraping method is proven to save the electric power efficiently.

3. Keep good operation habit
a) The machine must be kept good lubrication status.
b) Replenish the metal balls in time
Because of friction, metal balls will be worn out someday, leading low grinding ratio and low production capacity. Only replenishing the metal ball in time can ensure high working efficiency.
c) Feed raw material in right method

In reasonable range, full-load carbon black powder grinding machine power is just increased 10% than that of non-load carbon black Raymond Mill. So operators would better keep the feeding capacity, ensure it is